To minimize the danger of fire from sustained electrical arcing if the heating. Use of the manual the installation and maintenance manual is for nvent raychem selfregulating and power limiting heating cable systems on thermally insulated pipes and vessels only. This installation and maintenance manual is for nvent. The manual covers general heating cable installation procedures and specific installation. For information regarding other applications, design assis. This manual covers the installation of raychem xl trace selfregulating heating cables and connections for commercial construction pipe systems in ordinary nonhazardous areas. See table on page 27 and the xltrace system installation and operation manual h58033. Plugin power connection kit with end seal installation. Raychem hwat systems must be installed correctly to ensure proper operation and to prevent shock and fire.
Xl trace system protection device pdf manual download. Tes raychem heat shrink tubing is available in different varieties of materials, colors and sizes. Heat trace installation manual pj438 communications. View and download raychem xl trace system installation and operation manual online. As the inventor of selfregulating heat tracing, our raychem brand is recognized for technical leadership in the industries we serve. Installation instructions h908 plugin power connection kit with end seal description the raychem h908 is a plugin, groundfaultprotected power connection kit for use with wintergard h311, wintergard plus h611, and wintergard wet h612 120 v heating cables. Installation instructions wintergard power connection kit with end. Apr 30, 2018 nvent raychem xmi heating cable installation guide. Raychem xl trace manual pdf download industrial heat tracing installation and maintenance manual selfregulating and powerlimiting heating cable systems, the information contained in these installation instructions is for use only by installers trained to raychem. Connection kits and heat ing cable ends must be kept dry before and during installation. The installation and maintenance manual is intended for use with nelson heat trace selfregulating heating cable and component system on insulated pipes and vessels only.
The installation and maintenance manual is for nvent raychem selfregulating and power limiting heating cable systems on thermally insulated pipes and vessels only. Features of raychem wintergard wet h622250 selfregulating heating cable. Raychem electromelt system installation and operation. D raychem heating cable can be cut to length without affecting the heat output per. The conductive polymer core automatically adjusts heat output. Raychem selfregcable installation manual nvent thermal. This manual provides information pertaining to the installation, operation, testing and maintenance of the digitrace c910485 heat trace controller. To minimize the danger of fire from sustained electrical arcing if the heating cable is damaged or improperly installed, and to comply. This includes alloy 825 and copper sheath preterminated, seriesresistance mi heating cables and components. Self limiting self regulating heat tracing cable raychem rpg. Heat tracing design outline the five steps below outline the design and selection process for an electric heat tracing system. For information regarding other applications contact your pentair thermal management representative. The manual covers general heating cable installation procedures and specific installation details and shows available connection kits for the different applications.
Electrical heat tracing systems and controls nvent raychem. The manual covers general heating cable installation procedures and specific installation details and shows. Self limiting self regulating heat tracing cable raychem rpg provides selfregulating heating cables that automatically adjust their power output to compensate for temperature changes. For straight tracing, install the heating cable on a lower.
Description the nvent raychem elexant 4010i is a compact, fullfeatured, touch screen based, singlepoint heat tracing controller. To minimize the danger of fire from sustained electrical arcing if the heating cable is damaged or improperly installed, and to comply with the requirements of pentair industrial heat tracing solutions, agency certifications, and national electrical codes, groundfault equipment protection must be used. Heating kits and units for fast and efficient installation, nvent raychem cable kits come preterminated to simplify professionals lives. H311, h611, and h621 power connection for h612 and h622 description the wintergard power connection kit is for use only with the following wintergard heating cables. Use of the manual this installation and maintenance manual is for raychem selfregulating and powerlimiting heat tracing systems on thermally insulated pipes and vessels only. Consideration shall be given to the maintenance of the system and process equipment, to energy efficiency, and to.
The manual covers general heating cable installation procedures and specific installation details and provides information on available accessories. About these instructions the installation instructions within this document describe the installation of thermon trace heating systems in typical piping applications and are suitable for use with the flexible trace heating products listed on this page. Raychem xltrace system installation and operation manual pdf. These instructions are suitable for use with the heating cables and components listed on sheets 5, 6 and. See table on page 27 and the xl trace system installation and operation manual h58033. Heat traces evolution software will advise the setpoint temperature required in.
Additional copies of this user manual may be ordered separately through your pentair thermal management representative or online at. Raychem xl trace pipe freeze protection installation manual. It should begin only after the majority of mechanical construction is complete. Selfregulat cables btv selfregulating heating cables. The stepbystep procedures that follow the outline will provide the reader with the detailed information required to design, select andor specify a fully functional electrical heat tracing. Installation and maintenance manual trace heating uk. The core is radiation crosslinked to ensure longterm reliability. Technology raychem quality design means superior heating systems the selfregulating design of raychem heating cables eliminates worry about overheating or burnouts from overlapping. Wintergard power connection kit with end seal intallation.
Initial trace heater installation begin installing the trace heater at the proposed endofcircuit location, following the guidance in the isometric system diagrams if provided. Thats why so many count on chromalox for the right mix of application engineering, products and site services for their process temperature maintenance, freeze protection, and winterization needs. Com page 2 do not attempt to repair or energize damaged heating cable. We offer easy access to thousands of raychem products as well as many other brands to meet your electrical supply needs. This adaptability to individual thermal conditions provides more heat where needed and can also reduce energy. Raychem electromelt system installation and operation manual. Raychem cable delivers the appropriate amount of heat exactly when and where it is needed, adjusting the out put produced in response to ambient and process conditions, making it ideal for heat management systems. The installation and maintenance manual is for nvent.
Read these important warnings and carefully follow all the installation instructions. Installation and maintenance manual raychem trace heating. Raychem supply your source for all raychem products. Introduction design guide and installation details for selfregulating heating cable principle of operation rscc selfregulating heating cables regulate their heat output in response to changes in temperature. We offer a wide array of products with applications across many industries. This includes raychem btv, qtvr, xtv, and vpl heating cables and the appropriate raychem components. The highly engineered conductive core increases its heat output when the temperature falls and decreases its heat output when the. Index product overview the digitrace 920 is a compact. Tape wintergard heating cable to the pipe at 2foot intervals using raychem h903 fiberglass application tape or nylon cable ties. Heating cables and heat tracing systems from nvent raychem to secure the temperature of your flow, process or installation. Smooth off or cover with layers of glass cloth tape or aluminium foil tape. Lay out the trace heater on the pipe, at the 4 or 8 oclock position illustration b, securing it tightly against the pipe with attachment tape. Protect all heating cable ends from moisture, contamination and mechanical damage or other interference if. Not recommended by heat trace, due to the potential of a dangerous situation occurring when the sensor, without the knowledge of the user, becomes detached from the outer sheath.
This includes raychem xmia alloy 825 sheathed, xmil low temperature sheath and copper sheathed preterminated, seriesresistance mi heating cables and components. Heat trace s its selfregulating tracers should always be selected as a first option, with stabilised design as a second option controlled design occasionally, although it is the least safe form of. Apr 30, 2018 nvent raychem self regulating heating cable installation guide. Surface snow melting mi installation and operation manual. As the inventor of selfregulating heat tracing technology, we provide pipe freeze protection, process temperature maintenance and comfort heating. Raychem raysol system installation and operation manual for. Commercial heattracing installation manual nvent thermal. For information regarding other applications contact your tyco thermal controls representative. The heating cable is installed per manufacturers instructions with approved raychem connection kits. The installation and maintenance manual is for tyco thermal controls selfregulating and power limiting heating cable systems on thermally insulated pipes and vessels only. Installation and maintenance instructions for firmware versions up to and including v3. Design, installation and maintenance manual industrial electric heat tracing systems. Installation manuals search this extensive list to download detailed stepbystep instructions for virtually every product we sell. Heat trace bsx freeze protection or process temperature maintenance bsx selfregulating heating cables are designed to provide freeze protection or process temperature maintenance to metallic and nonmetallic piping, tanks and equipment.
Raychem xltrace system installation and operation manual for. This includes nvent raychem btv, hbtv, qtvr, hqtv, xtv, hxtv, ktv, vpl heating cables and the appropriate raychem components. Self regulating cable termination instructions youtube. Raychem supply is your source for all raychem products including heat trace cables and accessories, cable terminations, heat shrink sleeves and heat shrink tubing. The heating cable is installed per manufacturers instructions with approved tyco thermal controls connection kits. The manual covers general heating cable installation procedures and specific installation details and shows available. Design, installation and maintenance manual heat trace. Raychem brand selfregulating heating cables consist of two parallel conductors embedded in a heating core made of conductive polymer. Refer to component installation instructions add additional heating cable to trace the fittings and supports or for spiralling as required by the design specifications, or consult pentair thermal management product literature for design. Raychem xltrace selfregulating heating cables and connections for commercial construction pipe systems in.
Raychem xltrace system installation and operation manual. Raychem self regulating heating cable installation youtube. This kit ensures compliance with tyco thermal controls, nec and cec. Manufacturers who must keep product flowing need a heat trace partner they can trust. The primary objective is to provide an enhanced understanding of the elements of a successful heat tracing installation. For information regarding other applications contact your nvent representative. Raychem heat shrink harness sealing components accommodate a wide range of applications and provide protection from extreme or harsh environments regardless of size or weight. Therefore, the sensor should always be fixed to the work piece. Raychem electromelt system installation and operation manual for surface. The installation of the electric heat tracing needs to be coordinated with the piping, insulation, electrical and instrument groups. Use of the manual the installation and maintenance manual is for tyco thermal controls selfregulating and power limiting heat ing cable systems on thermally insulated pipes and vessels only.
Also learn more about our monitoring products and connected solutions for virtually any application. Heat tracing, systems comprise heating cables and ancillary items which necessarily interface with other system components such as thermal insulation and the. Installing raychem heat trace cable on industrial piping youtube. Installed on a roof or inside gutters and downspouts, wintergard wet heating cable creates a drainage path for melting snow, adjusting its heat output as the ambient temperature fluctuates. Electromelt system installation and operation manual for surface snow melting and antiicing. Installation instructions process heating solutions. Pressure testing of the pipe and installation of the instruments should be complete prior to the start of the heater cable installation. Installing raychem heat trace cable on industrial piping duration. Selfregulating heat tracing cables can adjust their output to the surrounding temperature down the cable length. Industrial heattracing installation and maintenance manual. From standard solutions to custom designs, we offer reliable, costeffective products for mechanical, electrical, digital, analog, miniature, and harsh environment requirements. These instructions are not intended for mineralinsulated mi trace. Raychem selfregulating heating cable systems on thermally insulated pipes. Wintergard power connection kit with end seal intallation s instructions.
Of these elements, one of the most important is the thermal insulation. The installation and maintenance manual is for nvents. Also, refer to the industrial heat tracing installation and maintenance manual h57274. If an installation manual becomes damaged or misplaced a copy can always be found right here. The safety and reliability of any heat tracing system depends on the quality of the. It provides control and monitoring of electric heat tracing eht circuits for both freeze. Raychem rpg provides selfregulating heating cables that automatically adjust their power output to compensate for temperature changes. This installation manual will help you install a monitrace 200n heat tracing controller, as well as test and record installation of other system components. How to terminate a self regulating trace heating cable using our tracekitj termination kit. A professionalquality electric heating cable, wintergard wet heat ing cable can be cut and spliced to fit the layout of any roof line. The manual also discusses controls, testing, and periodic maintenance. Paint and pipe coatings must be dry to the touch before heating cable installation. A full range of the components and accessories you need for a complete heat tracing system, including tapes, pipe straps, mounting brackets, junction boxes, tools, and more.
Instruction and tips for installing raychem heating cable on industrial piping in a safe and effective manner. Raychem icestop installation and operation manual for roof. By submitting my contact details, i agree that i would like to receive periodic updates from thermon regarding product releases, new technologies and other thermon news. Before calling the heat tracing vendor, make a visual inspection of the installation. Before cutting it, confirm the tracing allowance as per. Raychem self regulating and powerlimiting heattracing systems on thermally insulated pipes and. The manual covers general heating cable installation procedures and specific installation details and shows available connection kits. Raychem hwateco installation and operation manual for.
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